Application examples planetary gears

“Your idea – our drive”: our drive solutions have set standards for numerous applications and sectors according to this motto. Our customers appreciate us as experienced development partners who, at the end of the process, deliver a technically and economically convincing result. Many innovative special systems with a planetary gear at their core have already been created in this way – for example our watertight, corrosion-resistant tubular motor for underwater unwinding systems in swimming pools. You benefit from this wealth of experience. Because no application is so special that we would not have the right solution – whether a complete customer-specific new development or planetary gears produced from our modular system, used for propulsion in automation technology, machine construction or the packaging industry.

Application examples for standard planetary gears

Backgauge drive for press brakes

Press brake

Press brakes are used for bending sheet metal. For this purpose, a bending punch presses the sheet metal into a die which determines the bending angle. Modern press brakes, which are often CNC-controlled, can be used to fold and bend steel sheets several centimetres thick. The multi-axis backgauge used in the planetary gear of the GSA070 series ensures the exact positioning of the plates. This can be controlled to move repeatedly between bends to produce complex parts.

IML robot

注塑機的IML-ROBOT

行星gear GSB在模內標記過程(IML)中,使用處理裝置將預切割的塑料薄膜插入注射模具中。通過施加真空或靜電電荷,固定標記然後用塑料重新注入。配備GSB065的IML機器人處理模具的精確標簽負載。IML機器人通常具有模塊化設計 - 高定位精度,快速可用性和優異的價格/性能比是對GSB係列的決定中的重要因素。

Axis drive for laser cutting machines

行星gear GSF for laser cutting machines

具有I = 10的齒輪比的GSF090行星齒輪用作激光切割機中的機器軸驅動器(X軸和Y軸)。伺服電機和機架和小齒輪完成本機。由於標稱輸入速度為4,000 rpm和8,000 rpm的最大輸入速度,齒輪箱非常適合於快速動態激光切割機。由於定位精度高,動態駕駛高,GSF線是此類應用的理想選擇。

Wheel hub drive for AGVs

行星gears GSD for automated guided vehicles (AGV)

行星gear PSD自動引導車輛(AGV)distribute picked goods in roomy warehouse and trucking company halls. They usually work self-sufficiently. The AGVs are especially productive and economical if they are allowed to reach long travel distances and travel times without requiring repeated recharging of the energy storage units. This places special demands on construction and design. In particular, the vehicles and the installed components in it have to be lightweight and compact. Thanks to high bending rigidity, the high absorption of axial and radial loads and the compact design, the GSD line offers numerous advantages.

旋轉桌的角齒輪箱

行星geard GSB for rotary tables

行星gear GSBLThe GSBL070 angular gearboxes with gear ratios i=5 and i=10 are often utilized in rotary tables due to their design, their exceptionally high performance and their high input speeds. The angle design enables optimum utilization of tight installation spaces. The high-end angular gearboxes of the GSBL line, for example, shine particularly in the case of rotary tables with high precision requirements.

Height adjustment of operating tables

行星gears GFE for height adjustment of OP tables

行星gear GFEFor height adjustment of OP tables, two aspects play an especially decisive role. Use in the direct vicinity of the patient means that high positioning accuracy and smoothness are indispensable. The planetary gears of the GFE line fulfill the noise minimization requirements through precision ground, helical cut gears.

Height adjustment of cleaning systems

Cleaning system

行星gear GSN例如,GSN060行星齒輪用於食品工業。該工業捏合機應用中的決定性優勢是防護等級IP65和出色的安靜操作特性。通過精密接地,螺旋切割齒輪,GSN齒輪箱線的操作噪聲減少到最小值。

精密門戶係統的線性係統

laser cutting machine

現代激光切割喇叭龍門確保高於1μm耐受性的高定位和重複精度,同時保持高達300米/分鍾的高動態工藝速度。在龍門驅動裝置,機架和小齒輪驅動係統中 - 由行星齒輪,小齒輪和齒形機架組成 - 確保動態和位置準確的運動序列。技術和經濟上複雜的線性係統用於定位X軸和Y軸。驅動係統的關鍵元件是來自Framo Morat的GSD係列的高精度行星齒輪。設計用於高徑向和軸向力的齒輪單元,並具有緊湊的設計。機器人輸出法蘭確保最大扭轉剛度。

Drum motor drive for conveyer belts

行星gear PS行星gears handle numerous tasks during assembly. In this application example, the 2-stage planetary gears with a backlash of 14 arcmin and transmission of 49:1 are responsible for the removal of parts in automatic plastic injection molding machines.

Automation & Handling

行星gear PS行星gears handle numerous tasks during assembly. In this application example, the 2-stage planetary gears with a backlash of 14 arcmin and transmission of 49:1 are responsible for the removal of parts in automatic plastic injection molding machines.

Ring spindle machines in the textile industry

行星gear PLThe PL050 planetary gear, with a gear ratio of i=10, is ideally designed for use in ring spindle machines in the textile industry due to its robust and cost-optimized construction. With their ability to handle 20,000 operating hours, the gears from the PL line are compelling with their long service life.

Application examples for custom planetary gears

輪轂變速箱係統

Hub wheel drive for shuttle system

擁抱熊箱係統具有錐形滾子軸承的行星齒輪經常用於高徑向載荷的應用中。憑借其齒輪和驅動工程的長期經驗,Framo Morat開發了一種基於標準行星齒輪的集線器驅動係統。允許較高徑向載荷的自定義設計減少了總長度
gearbox by more than 40%. The use of standardized ball bearings contributes to cost-effectiveness.
The wheel hub drive is based on a PS040 planetary gear with a gear ratio of 5:1. Taking account of the application-specific loads and requirements, as well as the desired gearbox ratios, almost all standard planetary gears can be used for such a drive system. The efficient and compact wheel hub drive is used in numerous intralogistics applications, for example in warehouse shuttle systems or automated guided vehicles (AGV).

彎曲的樓梯升降機s

Stairlift

彎曲的樓梯升降機A substantial component of a curved stairlift’s main drive is the planetary gear. It is built to be much more compact than other gearbox variants due to its coaxial design. Another advantage is that the aesthetics and the noise behavior of the system are improved. In fast-rotating gearbox stages, gear parts made from technical thermoplastics are used for noise reduction, while steel components are used in slowly rotating but powerfully loaded stages.

自動引導車輛(AGV)

AGV.

自動引導車輛(AGV)Customer-specific planetary gears are frequently used in automated guided vehicles (AGV) – whether in intra-logistics, medical device technology or agricultural technology. The gearboxes are used in wheel hub drives, as they enable a compact design in narrow spaces. The three-stage planetary gears with optimized bearings reach a high output torque of up to 300 Nm and a radial load of up to 12 kN.

Mobile satellite receivers

移動SAT接收器

行星齒輪的移動衛星接收器Positioning accuracy is a prerequisite for mobile satellites, especially for receiver systems. This two-stage planetary gearbox developed by Framo Morat uses the internal gear tension to reduce the torsional backlash of the entire system. Through manual control adjustments in the form of micromotion, high quality signals can be received.

High ratio gearbox systems for valve adjustments

High ratio gearbox Valve Adjustment

行星gear for valve adjustmentTransmissions that have high gear ratios often take up a lot of space—especially with coaxial variants. In order to reduce installation space while at the same time operating at the required gear ratios, Framo Morat combines a worm gear stage and a planetary stage in a single gearbox. Thanks to the modular system and the high power density of the planetary gearbox series, as well as decades of experience in the manufacture of standard worm gear sets, Framo Morat offers a fast and low-cost solution. For medium to large quantities, complete custom designs and developments are also employed.

Tracking drive for mirror reflectors

solartechnik-fresnel

plG1_Nachfuehrung_frei由Framo Morat開發的此驅動器用於啟用鏡像反射器的跟蹤。在其發展中,備受關注以實現最小間隙和最大扭矩。驅動器由伺服電動機是3級行星齒輪,蝸輪,位置跟蹤係統和兩個適配器板組成。單個驅動器移動330平方米的總鏡子麵積。這種發展的一個特殊方麵是各種行星齒輪級的適應性。行星齒輪達到729:1的翻譯。

輸送係統

plG4_Foerdertechnik_frei行星gears are an indispensable element in drum motors for conveyor belts and rollers. The selection of 2-stage planetary gears made of plastic was mainly influenced by the need to keep noise generation as low as possible. The conveyors are driven forward by means of the friction between the drum motor and the belt.

Machine construction

plG5_Maschinenbau_frei行星gears that are used in machine construction must meet maximum demands regarding precision and durability. Three single-stage planetary gears with a transmission of 7:1 directly connected to three hydraulic motors turn the rollers in sheet-metal bending machines.

Underwater unwinding systems for swimming pools

plG2_PoolCover_freiUnwinding systems for pool covers are installed underwater and must therefore be absolutely watertight for years to come. For this demanding application, Framo Morat developed a special tubular motor that is doubly sealed using AQUASEAL technology and thus offers long-term corrosion resistance and is maintenance-free. The integrated 3-stage planetary gears consist of differing materials and supply a transmission of 1000:1 with an output torque of 300 Nm.

Additional information

接觸person

電子郵件

Custom planetary gears

Custom planetary gear - cut away

行星gears overview

行星gears G-series
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